SolidFlow 2.0: Advanced Mass Flow Measurement for Dust, Powder, and Granules
October 17, 2024
The SolidFlow 2.0 represents a breakthrough in continuous mass flow measurement, engineered explicitly for accurately detecting dust, powder, and granules in free fall or pneumatic conveying systems. With a maximum throughput capacity of up to 20 t/h, the SolidFlow 2.0 utilises advanced microwave technology, ensuring consistent and precise online measurements without needing contact with the material stream.
Key Features and Benefits:
Microwave-based Technology: SolidFlow 2.0 employs a non-invasive microwave measurement system that ensures accuracy without disrupting material flow. This ensures minimal wear and tear on equipment, increasing the longevity of the sensor.
Simple Installation: The sensor is easy to retrofit using a weld-on socket, making it ideal for facilities looking to upgrade their systems without extensive modifications.
Active Roping Compensation: A standout feature of SolidFlow 2.0, active roping compensation, ensures that even uneven material distributions—often called “roping” in pneumatic systems—are corrected, providing reliable measurements across various conveying setups.
ATEX Certified: The SolidFlow 2.0 is certified for use in potentially hazardous environments, a crucial benefit for industries such as coal and biomass, ensuring operational safety and compliance with industry regulations.
Wear-Resistant Design: The sensor’s wear-resistant materials ensure it operates reliably in harsh conditions without frequent maintenance, making it a cost-effective solution for many industries.
Wide Material Compatibility: SolidFlow 2.0 is versatile and can measure a wide range of materials, including dust, powders, and granulates with particle sizes between 1 µm and 10 mm. Its application spans various industries, from cement and energy to food processing and incineration.
Main Applications:
SolidFlow 2.0 is ideal for industries requiring precise mass flow measurement of bulk solids in free fall and pneumatic conveying setups.
Some of the key applications include:
Cement and Lime Plants: The SolidFlow 2.0 ensures precise dosing of cement or lime powders, enabling consistent production quality and optimised material usage.
Biomass and Coal Plants: SolidFlow 2.0 helps maintain consistent fuel feeding for optimal energy output and lower emissions in power plants.
Food and Chemistry Industries: Ensuring that powders and granules are fed at the correct rates is critical for maintaining product quality and process efficiency.
Incineration and Minerals Processing: Accurate flow measurement is essential for maintaining proper incineration rates and ensuring consistent output in mineral processing plants.
Cutting-edge Technology and Ease of Use
The SolidFlow 2.0 is designed for effortless integration into existing systems. Its ability to measure solids in pneumatic lean phase conveying and vertical free fall setups is a highly adaptable solution. The sensor is suitable for nearly all pipe diameters, making it a versatile choice for facilities of varying sizes and configurations. Its robust construction ensures durability even in demanding environments, and the wear-resistant design minimises the need for ongoing maintenance.
The integration of active roping compensation, with the ability to measure flow rates up to 20 t/h, ensures that SolidFlow 2.0 provides high precision under all operating conditions. This improves process control, minimises material waste, and increases efficiency.
A Reliable and Future-Proof Solution
SolidFlow 2.0 sets the standard for the next generation of flow measurement systems with its cutting-edge microwave technology, active roping compensation, and easy installation. For industries seeking enhanced accuracy, reduced operational downtime, and cost savings, SolidFlow 2.0 provides a trusted, future-proof solution.
